Large output reduced energy intake PET movie scrap regrind pelletizing recycling machine
The ACS series compacting and pelletizing method brings together operate of crushing, compacting, plasticization and pelletizing into one line, applied in the plastics recycling and pelletizing process. ACS system is a reliable and efficiency remedy for plastic movie, raffia, filament, baggage, woven baggage and foaming supplies re-pelletizing.
Last goods created by ACS system are in the type of pellets/ granules, which can be straight place into the generation line for film blowing, pipe extrusion and plastic injection, and many others.
Specification:
| Model Title | ACS collection |
| Recycling Substance | HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, Laptop, PS, PU, EPS |
| Closing Item Form | Pellets/ Granules |
| Method Composition | Belt conveyor, Compactor, Solitary screw extruder, Display screen changer, Cutting/Pelletizing device, Drinking water cooling device, Dewatering area, Air conveying unit, Silo, CZPTtric control cupboard. |
| Output Variety | 160kg/h-1200kg/h |
| Feeding Unit | Belt conveyor (CZPT), Rolls hauling off system (Optional) |
| Compactor Quantity | 300 Liters-1400 Liters |
| CZPT Diameter | 80mm-180mm (CZPT) |
| CZPT substance | 38CrMoAlA nitride metal( SACM-645), bimatellic (optional) |
| L/D | 34/1, 36/1 (dependent on functions of recycles) |
| Barrel’s Heating | Ceramic heaters |
| Barrel’s CZPT | Admirer |
| Vacuum Degassing | Double vented degassing (Normal) |
| Pelletizing Sort | Strand reducing |
| Voltage Normal | Relying on project’s spot |
| Optional Gadgets | Metallic detector, rolls hauling off unit, micro feeder for masterbatch, additives, chiller, and so on. |
| Shipping and delivery Time | Typically sixty operating days. |
| Warranty | thirteen months from the date of B/L. |
| CZPT Service | Project style, suggestion on manufacturing unit construction, set up and commissioning. |
Operating procedure of ACS Collection compacting and pelletizing method
1. Feeding: as CZPT design and style, plastic scraps this sort of as film, filament, raffia are conveyed into the compacting space by the belt conveyor. Roll hauling off device as optional feeding strategy. With ABB inverter. Feeding pace is totally automatic based on how entire the compactor’s area is. Metallic detector can be merged with belt conveyor, and can interlock with management technique, to alert and quit the system, in circumstance that metallic is found in feeding area.
two. Crushing and compacting: the rotatory blades of compactor will lower up incoming scraps. Frictional warmth which induced by high speed rotatory blades will heat and make scraps shrink just under their agglomerating position. Ideal developed information construction compacts the material and directs it into extruder screw. Crushing, drying and compacting the content allows a fast and steady feeding from the compactor straight into the extruder.
3. CZPTization and degassing: A specialized single screw extruder used to gently melt the pre-compacted materials. The plastic scraps will be well melted, plasticized in a 36D processing segment. With double-zone vacuum degassing method, volatiles such as minimal molecular and humidity will be removed effectively, particularly suited for hefty printed film and substance with some drinking water content.
4. CZPT filtration: a normal single-plate/ piston double-station monitor changer or non-quit double-plate/ piston four-station can be put in on head of extruder to present important filtration performance. The requirements on the filter technologies depend seriously on the good quality of the input material as nicely as the planned use of granules.
5. Pelletizing: die-encounter h2o-ring pelletizing program is the CZPT granulating method in ACS system. Self-changing pelletizing head for the ideal granulate high quality and prolonged uptime many thanks to constantly proper blades force. Rotary speed of rotatory blades is automated primarily based on soften extruding force. CZPT dewatering vibration sieve combining with horizontal-variety centrifugal dewatering existing large overall performance dried pellets.
Principal complex parameter:
| Product | Information of compactor | Info of single screw extruder | Output capability(kg/h) | |||
| Efficiency volume(Liter) | Motor electrical power(Kw) | Diameter of screw(mm) | L/D | Motor electrical power(Kw) | ||
| ACS300/80 | three hundred | 37 | eighty | 36 | 45/fifty five | one hundred sixty-220 |
| ACS500/a hundred | five hundred | 55 | 100 | 36 | 90/110 | 300-380 |
| ACS800/one hundred twenty | 800 | 90 | a hundred and twenty | 36 | 132 | 450-480 |
| ACS1000/a hundred and forty | 1000 | 110 | one hundred forty | 36 | a hundred and sixty/185 | five hundred-650 |
| ACS1200/one hundred sixty | 1200 | 132 | 160 | 34 | 220/250 | 800-a thousand |
| ACS1400/a hundred and eighty | 1400 | 315 | a hundred and eighty | 34 | 315 | 1000-1200 |
Benefits of ACS compacting and pelletizing technique
one.Blend crushing, compacting and pelletizing steps in one technique, significantly less-labor value.
2.Larger effectiveness feeding, ideal to movie, filament, raffia, foaming components.
3.Higher output and lower strength usage.