Product Description
If you need to move a liquid containing large particles from 1 point to another-even for distances of up to 200 meters-lamella pump is the ideal choice. These simple, extremely robust devices are widely accepted as the “gold standard” for pumping meat, fish and poultry materials.
This type of positive displacement sliding vane pump is specifically designed to transport fluids containing large particles, such as pre-crushed animal by-products, pet food or fish, with fluid content as low as 20%. It is very suitable for filling all types of cookware and other processing equipment in closed systems to ensure good hygiene and limit odor problems.
Although these pumps have high capacity, they use very little energy compared to traditional delivery systems. There are 4 different versions and 3 different sizes, equipped with side or top feed. They use the same standardized components to achieve maximum reliability and effective spare parts backup.
Working Principle
The Lamella pump transports raw materials with high viscosity index, such as the offal and broken bones of pigs and cattle, or the whole carcasses of poultry and fish, except feathers. The delivery is completed in the pump, and the blades rotate to produce a positive offset. This Lamella pump system allows large amounts of material to be transported over long distances with only 1 drive. At the end of the process, a valve installed in the extension of the pipe cleans the system to avoid material accumulation between treatment intervals.
Features
·Due to its unique impeller blade design, the superior performance of Lamella pump is possible-the blades rotate with an eccentric cam, providing high pumping capacity in a small size.
·The Lamella pump can transport up to 168 cubic CHINAMFG (5,933 cubic feet) of raw materials per hour and is suitable for batch or continuous refining operations.
·Options include a variable frequency motor for precise flow control and an automatic reverse function to help clear blockages.
·Compact size and multiple configuration options make it easy to adapt to new and existing systems. Perform simple and quick maintenance on all worn parts for easy maintenance.
·Use conveyors, feeding systems, metering and material bins, etc. to customize the complete system according to your needs. It is also available as a pump, motor and drive system kit, or only as a pump.
Advantages
·Very small footprint-can be installed almost anywhere
·You can use the same device in many different places where the settings are handled
·Due to the completely enclosed material transfer, it is easy to maintain good hygiene standards
·Extremely reliable-can handle large input materials well, even metal contamination in the input stream
Product Parameters
| Type/Unit | LP25 | LP35 | LP45 | |
| conveying capacity | m3/h | 48 | 105 | 270 |
| Max. rotating speed | rpm | 80 | 70 | 60 |
| Lift | m | 10 | 25 | 75 |
| Torque | Nm | 4000 | 7000 | 15000 |
| Weight | kg | 390 | 550 | 915 |
| Max. size of solid | mm | 65 | 85 | 135 |
| Pipe connection | mm | 150 | 250 | 350 |
Lamella pump can be delivered with pump housing in carbon steel or stainless steel in all sizes to suit individual requirements.
Lamella pump is manufactured with replaceable wear parts in special steel. The lamella pump has only 4 moving parts and it can be equipped with mechanical sealing or packing sealing.
Depending on the material properties, the lamella pump can be driven by either an gear motor or a hydraulic motor.
Packaging & Shipping
1.Carefully check the quantity and quality of equipment before packing.
2.Good packed by plastic wrap.
3.Iron Frame, Suitable for land transport and sea freight.
4.Fittings and spare parts are packed in wooden pallet.
5.Add labels and shipping mark.
Fields of application
Lamella pump is known for its high quality and durability, even in the harshest and most difficult environments. The pump is suitable for pumping fish and cuts and animal by-products.
Since the pump is installed in fish processing, animal slaughter and pet food industries and slaughterhouses around the world, it has proven its suitability for multiple purposes. The pump has many different versions, so it can perfectly meet your specific production needs.
The unique structure of Lamella pump allows it to pump large and hard particles such as bone, tissue and fat. This makes it possible to pump uneven products over long distances. One of several advantages is to keep the product in a closed piping system, thereby reducing hygiene issues and odors.
Due to the compact design of the pump and its ability to pump in a closed piping system, Lamella pump replaces other systems such as screw conveyors, screw pumps, pressure tanks and conveyor belts. In addition, the pump has lower energy and maintenance costs, as well as higher capacity. Lamella pump does not require any manual operation, thereby reducing the risk of injury.
Certifications
Our company has successively obtained the national standard pressure vessel manufacturing license, the pressure vessel design certificate, the ISO9001 certificate, the ISO14001 certificate, and obtained the ASME,CE,DNV, TR-620 certificates successively by cooperating with many international professional testing institutions such as BV, TUV, DNV, SGS.
Our Partners
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| After-sales Service: | Online Support |
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| Type: | Mixing Equipment |
| Processing Object: | Animal-Derived Feed |
| Samples: |
US$ 12000/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What Are the Advantages of Using Oil-Sealed Vacuum Pumps?
Oil-sealed vacuum pumps offer several advantages in various applications. Here’s a detailed explanation:
1. High Vacuum Performance: Oil-sealed vacuum pumps are known for their ability to achieve high levels of vacuum. They can create and maintain deep vacuum levels, making them suitable for applications that require a low-pressure environment. The use of oil as a sealing and lubricating medium helps in achieving efficient vacuum performance.
2. Wide Operating Range: Oil-sealed vacuum pumps have a wide operating range, allowing them to handle a broad spectrum of vacuum levels. They can operate effectively in both low-pressure and high-vacuum conditions, making them versatile for different applications across various industries.
3. Efficient and Reliable Operation: These pumps are known for their reliability and consistent performance. The oil-sealed design provides effective sealing, preventing air leakage and maintaining a stable vacuum level. They are designed to operate continuously for extended periods without significant performance degradation, making them suitable for continuous industrial processes.
4. Contamination Handling: Oil-sealed vacuum pumps are effective in handling certain types of contaminants that may be present in the process gases or air being evacuated. The oil acts as a barrier, trapping and absorbing certain particulates, moisture, and chemical vapors, preventing them from reaching the pump mechanism. This helps protect the pump internals from potential damage and contributes to the longevity of the pump.
5. Thermal Stability: The presence of oil in these pumps helps in dissipating heat generated during operation, contributing to their thermal stability. The oil absorbs and carries away heat, preventing excessive temperature rise within the pump. This thermal stability allows for consistent performance even during prolonged operation and helps protect the pump from overheating.
6. Noise Reduction: Oil-sealed vacuum pumps generally operate at lower noise levels compared to other types of vacuum pumps. The oil acts as a noise-damping medium, reducing the noise generated by the moving parts and the interaction of gases within the pump. This makes them suitable for applications where noise reduction is desired, such as laboratory environments or noise-sensitive industrial settings.
7. Versatility: Oil-sealed vacuum pumps are versatile and can handle a wide range of gases and vapors. They can effectively handle both condensable and non-condensable gases, making them suitable for diverse applications in industries such as chemical processing, pharmaceuticals, food processing, and research laboratories.
8. Cost-Effective: Oil-sealed vacuum pumps are often considered cost-effective options for many applications. They generally have a lower initial cost compared to some other types of high-vacuum pumps. Additionally, the maintenance and operating costs are relatively lower, making them an economical choice for industries that require reliable vacuum performance.
9. Simplicity and Ease of Maintenance: Oil-sealed vacuum pumps are relatively simple in design and easy to maintain. Routine maintenance typically involves monitoring oil levels, changing the oil periodically, and inspecting and replacing worn-out parts as necessary. The simplicity of maintenance procedures contributes to the overall cost-effectiveness and ease of operation.
10. Compatibility with Other Equipment: Oil-sealed vacuum pumps are compatible with various process equipment and systems. They can be easily integrated into existing setups or used in conjunction with other vacuum-related equipment, such as vacuum chambers, distillation systems, or industrial process equipment.
These advantages make oil-sealed vacuum pumps a popular choice in many industries where reliable, high-performance vacuum systems are required. However, it’s important to consider specific application requirements and consult with experts to determine the most suitable type of vacuum pump for a particular use case.
Can Vacuum Pumps Be Used in the Production of Solar Panels?
Yes, vacuum pumps are extensively used in the production of solar panels. Here’s a detailed explanation:
Solar panels, also known as photovoltaic (PV) panels, are devices that convert sunlight into electricity. The manufacturing process of solar panels involves several critical steps, many of which require the use of vacuum pumps. Vacuum technology plays a crucial role in ensuring the efficiency, reliability, and quality of solar panel production. Here are some key areas where vacuum pumps are utilized:
1. Silicon Ingot Production: The first step in solar panel manufacturing is the production of silicon ingots. These ingots are cylindrical blocks of pure crystalline silicon that serve as the raw material for solar cells. Vacuum pumps are used in the Czochralski process, which involves melting polycrystalline silicon in a quartz crucible and then slowly pulling a single crystal ingot from the molten silicon. Vacuum pumps create a controlled environment by removing impurities and preventing contamination during the crystal growth process.
2. Wafering: After the silicon ingots are produced, they undergo wafering, where the ingots are sliced into thin wafers. Vacuum pumps are used in wire saws to create a low-pressure environment that helps to cool and lubricate the cutting wire. The vacuum also assists in removing the silicon debris generated during the slicing process, ensuring clean and precise cuts.
3. Solar Cell Production: Vacuum pumps play a significant role in various stages of solar cell production. Solar cells are the individual units within a solar panel that convert sunlight into electricity. Vacuum pumps are used in the following processes:
– Diffusion: In the diffusion process, dopants such as phosphorus or boron are introduced into the silicon wafer to create the desired electrical properties. Vacuum pumps are utilized in the diffusion furnace to create a controlled atmosphere for the diffusion process and remove any impurities or gases that may affect the quality of the solar cell.
– Deposition: Thin films of materials such as anti-reflective coatings, passivation layers, and electrode materials are deposited onto the silicon wafer. Vacuum pumps are used in various deposition techniques like physical vapor deposition (PVD) or chemical vapor deposition (CVD) to create the necessary vacuum conditions for precise and uniform film deposition.
– Etching: Etching processes are employed to create the desired surface textures on the solar cell, which enhance light trapping and improve efficiency. Vacuum pumps are used in plasma etching or wet etching techniques to remove unwanted material or create specific surface structures on the solar cell.
4. Encapsulation: After the solar cells are produced, they are encapsulated to protect them from environmental factors such as moisture and mechanical stress. Vacuum pumps are used in the encapsulation process to create a vacuum environment, ensuring the removal of air and moisture from the encapsulation materials. This helps to achieve proper bonding and prevents the formation of bubbles or voids, which could degrade the performance and longevity of the solar panel.
5. Testing and Quality Control: Vacuum pumps are also utilized in testing and quality control processes during solar panel production. For example, vacuum systems can be used for leak testing to ensure the integrity of the encapsulation and to detect any potential defects or leaks in the panel assembly. Vacuum-based measurement techniques may also be employed for assessing the electrical characteristics and efficiency of the solar cells or panels.
In summary, vacuum pumps are integral to the production of solar panels. They are used in various stages of the manufacturing process, including silicon ingot production, wafering, solar cell production (diffusion, deposition, and etching), encapsulation, and testing. Vacuum technology enables precise control, contamination prevention, and efficient processing, contributing to the production of high-quality and reliable solar panels.
Are There Different Types of Vacuum Pumps Available?
Yes, there are various types of vacuum pumps available, each designed to suit specific applications and operating principles. Here’s a detailed explanation:
Vacuum pumps are classified based on their operating principles, mechanisms, and the type of vacuum they can generate. Some common types of vacuum pumps include:
1. Rotary Vane Vacuum Pumps:
– Description: Rotary vane pumps are positive displacement pumps that use rotating vanes to create a vacuum. The vanes slide in and out of slots in the pump rotor, trapping and compressing gas to create suction and generate a vacuum.
– Applications: Rotary vane vacuum pumps are widely used in applications requiring moderate vacuum levels, such as laboratory vacuum systems, packaging, refrigeration, and air conditioning.
2. Diaphragm Vacuum Pumps:
– Description: Diaphragm pumps use a flexible diaphragm that moves up and down to create a vacuum. The diaphragm separates the vacuum chamber from the driving mechanism, preventing contamination and oil-free operation.
– Applications: Diaphragm vacuum pumps are commonly used in laboratories, medical equipment, analysis instruments, and applications where oil-free or chemical-resistant vacuum is required.
3. Scroll Vacuum Pumps:
– Description: Scroll pumps have two spiral-shaped scrolls—one fixed and one orbiting—which create a series of moving crescent-shaped gas pockets. As the scrolls move, gas is continuously trapped and compressed, resulting in a vacuum.
– Applications: Scroll vacuum pumps are suitable for applications requiring a clean and dry vacuum, such as analytical instruments, vacuum drying, and vacuum coating.
4. Piston Vacuum Pumps:
– Description: Piston pumps use reciprocating pistons to create a vacuum by compressing gas and then releasing it through valves. They can achieve high vacuum levels but may require lubrication.
– Applications: Piston vacuum pumps are used in applications requiring high vacuum levels, such as vacuum furnaces, freeze drying, and semiconductor manufacturing.
5. Turbo Molecular Vacuum Pumps:
– Description: Turbo pumps use high-speed rotating blades or impellers to create a molecular flow, continuously pumping gas molecules out of the system. They typically require a backing pump to operate.
– Applications: Turbo molecular pumps are used in high vacuum applications, such as semiconductor fabrication, research laboratories, and mass spectrometry.
6. Diffusion Vacuum Pumps:
– Description: Diffusion pumps rely on the diffusion of gas molecules and their subsequent removal by a high-speed jet of vapor. They operate at high vacuum levels and require a backing pump.
– Applications: Diffusion pumps are commonly used in applications requiring high vacuum levels, such as vacuum metallurgy, space simulation chambers, and particle accelerators.
7. Cryogenic Vacuum Pumps:
– Description: Cryogenic pumps use extremely low temperatures to condense and capture gas molecules, creating a vacuum. They rely on cryogenic fluids, such as liquid nitrogen or helium, for operation.
– Applications: Cryogenic vacuum pumps are used in ultra-high vacuum applications, such as particle physics research, material science, and fusion reactors.
These are just a few examples of the different types of vacuum pumps available. Each type has its advantages, limitations, and suitability for specific applications. The choice of vacuum pump depends on factors like required vacuum level, gas compatibility, reliability, cost, and the specific needs of the application.
editor by CX 2024-03-10