Product Description
Air Pneumatic Double Diaphragm Vacuum Pump for Chemical Industry
Introduction
QBK series pump is an air operated double diaphragm pump, which is driven by air. It is a kind of positive displacement pumps which volume changes caused by compressing diaphragms in both side. This pump not only can exhaust the flow liquid, but also can convey some uneasy flowed medium, with the merits of self priming pump, slurry pump and impurity pump, it is widely used in chemical industry.
Specification
| Model | Inlet/outlet Dia |
Max. Flow | Head | Max. Suction stroke | Max. Particle Dia. |
Max. Air Supply Pressure | Max. Air Consumption | |
| inch | m3/h | L/min | m | m | mm | kg/cm2 | m3/min | |
| QBK-06/10 | 1/4 or 3/8 | 1.62 | 27 | 0-70 | 6.4 | 1.6 | 7 | 0.14 |
| QBK-15/20 | 1/2 or 3/4 | 3.42 | 57 | 0-84 | 7.6 | 2.5 | 8.4 | 0.56 |
| QBK-25 | 1 | 9.42 | 157 | 0-84 | 8 | 4 | 8.4 | 1.12 |
| QBK-40 | 1.5 | 21.48 | 358 | 0-84 | 8 | 5 | 8.4 | 2.24 |
| QBK-50 | 2 | 35.22 | 587 | 0-84 | 8 | 6 | 8.4 | 2.8 |
| QBK-80 | 3 | 63.6 | 1060 | 0-84 | 8 | 9.4 | 8.4 | 9.8 |
Pls note that QBK06/10 refers that the inlet/outlet dia can be 6mm/6mm or 10mm/10mm, but the parameters for QBK-06 and QBK-10 are complete same
Pump Spare Parts
Features
Application
1.The pump can suck the peanut, pickles, tomato slurry, red sausage, chocolate, hops and syrup etc.
2. The pump can suck the paint, pigment, glue and adhesive etc.
3. The pump can suck various glazed slurries of tile, porcelain, brick and chinaware etc.
4. The pump can suck various grinding materials, corrosive agent and clean the oil dirt etc.
5. The pump can suck various toxin and flammable or volatility liquid etc.
6. The pump can suck various wedge water, cement slurry and CHINAMFG etc.
7. The pump can suck various strong acid, alkali and corrosive liquid etc.
8. It can be used as a front-step transmission device of the CHINAMFG and liquid separation equipment.
9. Our pump can be used directly as a submersible pump, it uses air as the power source, and does not have the leakage and other security risks. This diaphragm pump has lower cost than submersible pump which is caused by the maintenance of motor.
Our Service
1. Delivery: Delivery time will be on time as the contract. Usually, the delivery time of diaphragm pump is 5-7 working days.
2. Warranty: 1 year for the pump body, 3months for the main working parts.
3. Package: According to your quantity, we use strong carton or plywood case which is durable for CHINAMFG transport.
4. Shipping: By Sea, By Air and By International Express.
5. Payment: we can accept T/T, L/C , West Union and so on.
6. Pre-sales Service: According to your requirement, we will give you our profession advice of pump solution.
7. On-sales Service: We will clearly show you everything in fact when you place an order with us. We will takes photos or videos to show you our production situation.
8. After-sales Service: We will full report you the production progress and plan. Meanwhile, we will follow up the pump working conditions per 3 months when the pumps put into use, and can send the spare parts to you within 1 week if u need.
Our Company
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| After-sales Service: | After-Sales Department |
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| Warranty: | We Have After-Sales Service Team, Will Follow up |
| Certification: | ISO9001:2000, CE |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What Is the Role of Vacuum Pumps in Semiconductor Manufacturing?
Vacuum pumps play a critical role in semiconductor manufacturing processes. Here’s a detailed explanation:
Semiconductor manufacturing involves the production of integrated circuits (ICs) and other semiconductor devices used in various electronic applications. Vacuum pumps are used extensively throughout the semiconductor manufacturing process to create and maintain the required vacuum conditions for specific manufacturing steps.
Here are some key roles of vacuum pumps in semiconductor manufacturing:
1. Deposition Processes: Vacuum pumps are used in deposition processes such as physical vapor deposition (PVD) and chemical vapor deposition (CVD). These processes involve depositing thin films of materials onto semiconductor wafers to create various layers and patterns. Vacuum pumps help create a low-pressure environment necessary for precise control of the deposition process, ensuring uniform and high-quality film formation.
2. Etching and Cleaning: Vacuum pumps are utilized in etching and cleaning processes, which involve the removal of specific layers or contaminants from semiconductor wafers. Dry etching techniques, such as plasma etching and reactive ion etching, require a vacuum environment to facilitate the ionization and removal of material. Vacuum pumps aid in creating the necessary low-pressure conditions for efficient etching and cleaning processes.
3. Ion Implantation: Ion implantation is a process used to introduce impurities into specific regions of a semiconductor wafer to modify its electrical properties. Vacuum pumps are used to evacuate the ion implantation chamber, creating the required vacuum environment for accurate and controlled ion beam acceleration and implantation.
4. Wafer Handling and Transfer: Vacuum pumps are employed in wafer handling and transfer systems. These systems utilize vacuum suction to securely hold and manipulate semiconductor wafers during various manufacturing steps, such as loading and unloading from process chambers, robotic transfer between tools, and wafer alignment.
5. Load Lock Systems: Load lock systems are used to transfer semiconductor wafers between atmospheric conditions and the vacuum environment of process chambers. Vacuum pumps are integral components of load lock systems, creating and maintaining the vacuum conditions necessary for wafer transfer while minimizing contamination risks.
6. Metrology and Inspection: Vacuum pumps are utilized in metrology and inspection tools used for characterizing semiconductor devices. These tools, such as scanning electron microscopes (SEMs) and focused ion beam (FIB) systems, often operate in a vacuum environment to enable high-resolution imaging and accurate analysis of semiconductor structures and defects.
7. Leak Detection: Vacuum pumps are employed in leak detection systems to identify and locate leaks in vacuum chambers, process lines, and other components. These systems rely on vacuum pumps to evacuate the system and then monitor for any pressure rise, indicating the presence of leaks.
8. Cleanroom Environment Control: Semiconductor manufacturing facilities maintain cleanroom environments to prevent contamination during the fabrication process. Vacuum pumps are used in the design and operation of the cleanroom ventilation and filtration systems, helping to maintain the required air cleanliness levels by removing particulates and maintaining controlled air pressure differentials.
Vacuum pumps used in semiconductor manufacturing processes are often specialized to meet the stringent requirements of the industry. They need to provide high vacuum levels, precise control, low contamination levels, and reliability for continuous operation.
Overall, vacuum pumps are indispensable in semiconductor manufacturing, enabling the creation of the necessary vacuum conditions for various processes, ensuring the production of high-quality semiconductor devices.
How Do Vacuum Pumps Assist in Freeze-Drying Processes?
Freeze-drying, also known as lyophilization, is a dehydration technique used in various industries, including pharmaceutical manufacturing. Vacuum pumps play a crucial role in facilitating freeze-drying processes. Here’s a detailed explanation:
During freeze-drying, vacuum pumps assist in the removal of water or solvents from pharmaceutical products while preserving their structure and integrity. The freeze-drying process involves three main stages: freezing, primary drying (sublimation), and secondary drying (desorption).
1. Freezing: In the first stage, the pharmaceutical product is frozen to a solid state. Freezing is typically achieved by lowering the temperature of the product below its freezing point. The frozen product is then placed in a vacuum chamber.
2. Primary Drying (Sublimation): Once the product is frozen, the vacuum pump creates a low-pressure environment within the chamber. By reducing the pressure, the boiling point of water or solvents present in the frozen product is lowered, allowing them to transition directly from the solid phase to the vapor phase through a process called sublimation. Sublimation bypasses the liquid phase, preventing potential damage to the product’s structure.
The vacuum pump maintains a low-pressure environment by continuously removing the water vapor or solvent vapor generated during sublimation. The vapor is drawn out of the chamber, leaving behind the freeze-dried product. This process preserves the product’s original form, texture, and biological activity.
3. Secondary Drying (Desorption): After the majority of the water or solvents have been removed through sublimation, the freeze-dried product may still contain residual moisture or solvents. In the secondary drying stage, the vacuum pump continues to apply vacuum to the chamber, but at a higher temperature. The purpose of this stage is to remove the remaining moisture or solvents through evaporation.
The vacuum pump maintains the low-pressure environment, allowing the residual moisture or solvents to evaporate at a lower temperature than under atmospheric pressure. This prevents potential thermal degradation of the product. Secondary drying further enhances the stability and shelf life of the freeze-dried pharmaceutical product.
By creating and maintaining a low-pressure environment, vacuum pumps enable efficient and controlled sublimation and desorption during the freeze-drying process. They facilitate the removal of water or solvents while minimizing the potential damage to the product’s structure and preserving its quality. Vacuum pumps also contribute to the overall speed and efficiency of the freeze-drying process by continuously removing the vapor generated during sublimation and evaporation. The precise control provided by vacuum pumps ensures the production of stable and high-quality freeze-dried pharmaceutical products.
Are There Different Types of Vacuum Pumps Available?
Yes, there are various types of vacuum pumps available, each designed to suit specific applications and operating principles. Here’s a detailed explanation:
Vacuum pumps are classified based on their operating principles, mechanisms, and the type of vacuum they can generate. Some common types of vacuum pumps include:
1. Rotary Vane Vacuum Pumps:
– Description: Rotary vane pumps are positive displacement pumps that use rotating vanes to create a vacuum. The vanes slide in and out of slots in the pump rotor, trapping and compressing gas to create suction and generate a vacuum.
– Applications: Rotary vane vacuum pumps are widely used in applications requiring moderate vacuum levels, such as laboratory vacuum systems, packaging, refrigeration, and air conditioning.
2. Diaphragm Vacuum Pumps:
– Description: Diaphragm pumps use a flexible diaphragm that moves up and down to create a vacuum. The diaphragm separates the vacuum chamber from the driving mechanism, preventing contamination and oil-free operation.
– Applications: Diaphragm vacuum pumps are commonly used in laboratories, medical equipment, analysis instruments, and applications where oil-free or chemical-resistant vacuum is required.
3. Scroll Vacuum Pumps:
– Description: Scroll pumps have two spiral-shaped scrolls—one fixed and one orbiting—which create a series of moving crescent-shaped gas pockets. As the scrolls move, gas is continuously trapped and compressed, resulting in a vacuum.
– Applications: Scroll vacuum pumps are suitable for applications requiring a clean and dry vacuum, such as analytical instruments, vacuum drying, and vacuum coating.
4. Piston Vacuum Pumps:
– Description: Piston pumps use reciprocating pistons to create a vacuum by compressing gas and then releasing it through valves. They can achieve high vacuum levels but may require lubrication.
– Applications: Piston vacuum pumps are used in applications requiring high vacuum levels, such as vacuum furnaces, freeze drying, and semiconductor manufacturing.
5. Turbo Molecular Vacuum Pumps:
– Description: Turbo pumps use high-speed rotating blades or impellers to create a molecular flow, continuously pumping gas molecules out of the system. They typically require a backing pump to operate.
– Applications: Turbo molecular pumps are used in high vacuum applications, such as semiconductor fabrication, research laboratories, and mass spectrometry.
6. Diffusion Vacuum Pumps:
– Description: Diffusion pumps rely on the diffusion of gas molecules and their subsequent removal by a high-speed jet of vapor. They operate at high vacuum levels and require a backing pump.
– Applications: Diffusion pumps are commonly used in applications requiring high vacuum levels, such as vacuum metallurgy, space simulation chambers, and particle accelerators.
7. Cryogenic Vacuum Pumps:
– Description: Cryogenic pumps use extremely low temperatures to condense and capture gas molecules, creating a vacuum. They rely on cryogenic fluids, such as liquid nitrogen or helium, for operation.
– Applications: Cryogenic vacuum pumps are used in ultra-high vacuum applications, such as particle physics research, material science, and fusion reactors.
These are just a few examples of the different types of vacuum pumps available. Each type has its advantages, limitations, and suitability for specific applications. The choice of vacuum pump depends on factors like required vacuum level, gas compatibility, reliability, cost, and the specific needs of the application.
editor by CX 2024-03-29