Professional Milk Powder Processing Line Plant for Sale

Professional Milk Powder Processing Line Plant for Sale

Creation method of entire milk powder

 

 

Procedure stream:

Uncooked milk acceptance pretreatment —-preheating sterilization—- concentration —spray drying—- cooling screening powder —packaging packing —inspection finished solution

one.      Acceptance and preprocessing approach one. Uncooked milk, uncooked milk have to be refreshing, not combined with irregular breast, excess weight need to be 1.571 ~ 1.032 (twenty ºC), the acidity of not more than twenty ° T, excess fat content of no much less than 3.one% and not much less than 11.five% milk solids. The amount of mixed bacteria shall not exceed two hundred,000 / ml. Qualified milk ought to be filtered and purified.

two. Preheating sterilization: the function is to destroy the microorganisms in the milk and demolish the enzyme action. Higher temperature brief time sterilization approach is typically utilized, or extremely-high temperature instantaneous time sterilization strategy. If use chip or tubular sterilizer, normally utilized in the sterilization situations of 80 ~ 85 ºC, thirty CZPTs, or 95 ºC, sustain 24 CZPTs. If use extremely-higher temperature instantaneous sterilization device, is one hundred twenty ~ 150 ºC, hold 1 ~ 2 CZPTs.

There are 3 techniques to include sugar to milk powder :(one) include sugar when preheating sterilization(two) grind sucrose, sterilize it, combine the powder with the atomized milk powder, and then fill the pot(3) include component of the sugar when preheating sterilization, and then insert the remaining sugar when cHangZhou.

In general, the methods of (two) and (three) can be utilized to make the powdered milk that contains 35% sugar. But in accordance to the countrywide CZPT, the sucrose content in added milk powder must be much less than 20%.

 

three. Concentration: the raw milk need to be vacuum concentrated quickly after sterilization. CZPTly, concentrate to about 1/4 of the quantity of raw milk. Concentration gear, general modest dairy multi-objective solitary-impact vacuum focus pot, bigger dairy are utilized in the double-influence or 3-influence vacuum evaporator, also have the use of vane vacuum evaporator. At the stop of the focus, the concentrated milk must be filtered, normally making use of a double filter.

 

four. Spray drying: initial by the blower inlet air filter, by way of the air heater heating to one hundred thirty ~ 160 ºC, into the spray drying chamber. At the very same time, the filtered concentrated milk is pumped by high strain to the atomizer or by the milk pump to the centrifugal spray rotary desk, sprayed into ten ~ 20 micron milk droplets and very hot air entire speak to, robust heat trade and quality exchange, speedily eliminate drinking water, in an immediate to complete evaporation, drying. It is then settled at the bottom of the drying chamber, which is discharged repeatedly via the powder creating mechanism for well timed cooling. Finally, sieve and bundle the powder.

 

five.Powder, cooling: spray drying indoor milk powder demands quick and continuous discharge of timely cooling, so as not to heat way too lengthy, minimize the quality of goods. The powder products commonly used in dairy business are screw conveyor, drum kind valve, vortex fuel seal valve and electromagnetic oscillation powder filling system. CZPT production engineering, is the powder, cooling, sieve powder, powder, powder storage and weighing packaging and other processes linked into a continuous creation line. The powder and drying powder must be screened quickly soon after the powder is out. Make the solution awesome in time. Spray drying milk powder needs timely cooling to less than 30 ºC . At existing, fluidized mattress powder cooling unit is generally used.

6.weighing CZPT: Milk powder must be packaged instantly after cooling with a horse’s tin canister, glass tank or plastic bag. According to the shelf daily life and use of distinct needs, can be divided into modest cans sealed packaging, plastic bag packaging and huge packaging. The require for extended-phrase preservation of milk powder, it is very best to use a iron tank vacuum nitrogen filling seal packaging, preservation period of time can achieve three~5 a long time. If sold in the brief phrase, then more use of polyethylene plastic bag packaging, every single bag of $ g or G, with substantial-frequency electrical heater welding seal. Modest packaging weighing needs are precise and speedy, the standard use of capacity or fat automatic weighing cHangZhou equipment. Big packaged milk powder is usually supplied to people with particular needs and is also divided into canned and bagged. Every single tank weighs twelve.five kg every bag weighs 12.five kg or a kilogram.

 

Comparison of various milk powder production procedures

one. Soaked approach

It is produced by directly spraying refreshing cow (sheep) milk into vitamins and minerals. It not only does not have intermediate links this kind of as milk powder re-dissolution, but also uses numerous filtration processes to avert safety hazards and totally guarantee the harmony of different nutrients. The damp procedure is far more difficult and needs a lot more equipment. The principal products for the early treatment is the internet milk machine, the homogenizer, preferably the sterilization machine, the concentration products, the drying equipment, the packaging products, and some ancillary products. Boiler, sewage remedy, and so on.

Damp method requires three situations

1. Have to have a pasture
two, should have milk
three, need to have a milk powder processing plant.
The milk powder created by the soaked procedure is manufactured of raw beef (sheep) milk as the uncooked content in the 1st time. The solution has great homogeneity, stable physical and chemical indicators, and well balanced vitamins. Numerous vitamins and minerals will be in the milk. A fully dissolved procedure can also minimize the CZPTary air pollution of milk powder, which can guarantee the freshness and dietary worth of the ultimate merchandise, but the use of “damp approach” creation is not all dairy organizations can do, this is mainly The length among the milk source and the manufacturing plant is identified, but with a single wet approach, some warmth delicate nutrients are very easily ruined throughout the spray drying procedure.

 

two, dry process

The dry method is to include the bought huge-bundle whey powder to the mixing tank, and set in the vitamins additional by different solids. Following totally stirring, the combination is straight dispensed. The dry approach is fairly basic, primarily mixers, packaging equipment, and so forth.

Dry approach warmth sensitive supplies (these kinds of as warmth-labile supplies, which are vulnerable to decomposition, polymerization, oxidation and other metamorphic reactions when heated) are effortless to incorporate. Nonetheless, the uniformity of the goods created by the dry approach is not as good as that of the soaked process, and there are some variances in the taste of the style compared with the milk powder developed by the damp process.

The dry strategy has larger demands on the workshop, and the GMP workshop is generally utilised. In buy to make certain the protection during the production and processing of milk powder, the official site of the Foods and Drug Administration issued the “Notice on the Appropriate Work on the Generation License Examination for the Production of Infant Formula Milk Powder Making use of CZPTed Base Powder”: Enabling enterprises to use imported base powder as raw materials to produce infants. For infant formula, the firm need to produce in accordance to the dry method specified in the “Toddler Formula Milk Powder Generation License Review Regulations (2013 Version)”. It is strictly forbidden for enterprises to use imported huge-bundle infant formulation milk powder for creation and distribution. This regulation is sure to improve the cost and investment of the business for milk powder companies.

 

Find out about the wet and dry procedures of milk powder, as well as their strengths and weaknesses. So, what variety of approach is used to distinguish the completed milk powder? Below you should be reminded that you can distinguish it from the substances record of the milk powder packaging: If the very first merchandise of the component listing is “uncooked cow (sheep) milk”, ” Fresh milk” is the moist procedure if it is “full fat milk powder, skimmed milk powder or skim milk powder, and so forth.” is the dry process or dry and wet mixing procedure.
three. Dry and moist composite approach
The dry-soaked composite process refers to the simultaneous processing of refreshing milk by dry mixing and soaked mixing. The milk powder that can be made by the damp mixing procedure is reasonably near to the milk source, which can ensure that the fresh milk is powdered as soon as and can swiftly turn into the smallest deal that can be marketed. It minimizes the air pollution of the intermediate website link, guarantees the freshness of the milk powder, and straight mixes the vitamins into the new milk to make the nutrient combination more uniform, even though some heat-delicate nutrition (natural vitamins, probiotics) are included in the dry mixing procedure to ensure its exercise. . This process is superior to the moist mixing approach or the dry mixing approach alone.

 

 

 

The introduction of equipment:

1, Refreshing Milk Short term Storage Tank: 

Scope of Use: 

Mainly utilized in fresh milk, juice, tea beverages and pharmaceutical aspects blending before the use of material short term storage, in buy to reduce precipitation to facilitate the subsequent total mixing and mixing, short term storage tank can be optional circulating centrifugal pump and insulation gadget. This gear is an indispensable gear for meals, beverage and pharmaceutical plants. The use of components for SUS304 stainless metal, in Line with GMP creation CZPTs.

Gadget diagram:

Unit parameters: 

one Successful Quantity:2000L 

two. plate for 304# stainless metal

three. tank insulation CZPT compressor power:6.5KW 

4. the gear in the tank is 300MESH, the look of 2B sub-light

five. equipped with self-priming feed pump, sanitary grade. 

6. completely enclosed top with 0° , anti-fly dust-evidence breathable gap,

7. CZPT Cleaning: The best of the tools is geared up with 360 degree rotating CIP cleansing head

8. Electronic temperature meter, temperature show variety 0ºC-ºC

nine. CZPT Solitary-layer vertical structure, the lower component of the CZPT rapidly connecting valve team. 

A . Double top feed Port phiXihu (West Lake) Dis.

4 only adjustable peak ft. 

A . CZPT Composition: single-layer cone base sort

the 4~7 degree holds temperature and can be cooled constantly at continual temperature. 

 

two , CZPT-Quality Ice Drinking water Units :           

1 , structural description : It embodies realistic framework, high performance and better power usage coefficient. Air-cooled form. 

CZPT Motion: The use of imported compressor device, two-stage variable pace, 1st-class pulley, two-phase curved arm gear symmetrical transmission, particular alloy bearings, bilateral rolling bearings, horizontal steadiness, low sound, mechanical performance on average enhanced by about a cent. 

Moisturizing sliding: Splash Kind free of charge lubrication, safe and reputable. 

Major pump human body: three-side type, the cover utilizing radial self-position seal, tough, no external leakage.

System Electrical power: 5P

least environment temperature: -5 degrees Celsius. 

Device Measurement: 1500mm*650mm*1450mm ( length * width * height)

 

3 , GY-2000LS Tiny and medium-sized Pap milk sterilizer: 

1 ), Scope Of Use: 

This equipment is broadly utilised in fresh milk, standard Chinese medication, biopharmaceutical, soy goods, liquid condiments and other resources pasteurization, high temperature sterilization, really suitable for small and medium-sized production of pasteurized milk merchandise. This creation-type pasteurization device sets heating, sterilization, cooling, scorching filling as one. It is the excellent complete set of gear for faculty and local community dairy manufacturing enterprises.

two ), CZPT Attributes: 

The sterilization temperature of this equipment can be established according to the needs of pasteurization or substantial temperature sterilization, sterilization temperature the ° C~85 ° C can be adjusted arbitrarily. All elements of the tools in speak to with the item are created of SUS 304 stainless steel, casing washers and seals are made of foods quality fluorine rubber, and the product line is related using DIN CZPT pipe fittings. In the screen output, the generation of pasteurization machine configuration has a digital exhibit temperature handle method and timing sterilization handle program, and in accordance to consumer specifications to choose the sterilization temperature and sterilization time and pump begin and intermittent time. This products is a multi-tank combined construction, very ideal for modest batches of multi-selection dairy enterprises creation and use. 

3 ), CZPT Parameters 

1. CZPT covers only inside of a few meters, external steam generators or steam boilers and other amenities. 

two. CZPT water consumption 5T/H (optional external Ice drinking water device, created-in refrigerated liquid cycle refrigeration)

three. rated capacity : 800-2000L/H ( production on Demand adjustment ), the maximum processing potential of this device is 0L ( optional According to client demands ))

four. sterilization temperature 75~85ºC up to a maximum ofºC, Can be adjusted in accordance to the genuine needs, true-time regulation of PID constant temperature handle technological innovation, so that the full temperature zone manage Wen Yu, sterilization temperature handle accuracy ±1ºC. 

5. sterilization time according to distinct sterilization temperature Established sterilization time . 

six. circulation is pump electrical power:one.55KW .   

7 . CZPT filter: Foodstuff quality stainless metal filtration mesh. 

8. sterilization circulating tank quantity:0 liters 

nine. Sterilization method: casing Type , pipe diameter 

A . Maximum strain: stress

One . Cleaning of tools: circulating filtration and cleansing of substantial pressure centrifugal pump

A . design work : 8. 5KW

All of the total equipment employing substantial-quality SUS304 stainless metal production, material contact element of the pipe fittings with food-grade seamless SUS304 Pipe . 

A . built-in steam temperature control proportional valve established, trap, drain valve. 

A . built -in PT100 temperature sensor numerous areas.

The automatic PLC automatic control,7 inch coloration contact screen dynamic show system . 

by particle:200~300 mesh

. power provide:3 phase 380V

A . Host size 2800mm*150mm*1950mm ( CZPT in accordance to client demands generation)

 

 

Serial variety

Gadget Identify

Device parameters

1

New Milk short-term storage tank

the liters , SUS304 2B, CZPT Accuracy A with continual temperature refrigeration operate. Temperature 3~7 degrees Celsius. Geared up with an on-line filtration unit. 

2

Plate Preheater

– Square plate preheater, stainless metal content

three

Skimming equipment

centrifugal milk skimming machine, processing potential the liters / hours. Power 4.5KW. CZPT steel content. 

2

On-line homogenization CZPT

Processing Potential the kg , Maximum pressure 35MPa (ZheJiang Shen Deer)

3

Pasteurization CZPT

the liter Casing pasteurization CZPT, with its possess heating temperature handle, colour contact display screen dynamic exhibit, PLC CZPT handle system. 

4

CZPT method

10P Ice H2o Unit, negative 5-degree ice water device, with 3000 L-Change heat buffer tank, 8 Square stainless steel plate warmth exchanger. 

five

 Concentration equipment

1000 L CZPT Metal

six

Spray Dryer

Drying the milk powder

seven

Entire line Connection

CZPT metal ball valve, butterfly valve, quickly connection, clamp, sanitary gasket, liquid level, elbow, unilateral and other connecting pipes and pipe fittings, accessories.

 
  

 

Professional Milk Powder Processing Line Plant for Sale