oil push extractor machine oil press creating oil device coconut oil cold pressed Mini Crude Oil Refinery
Merchandise Description
1.Compendium
Use rational refiner technology, a minor investment, easy operation. In accordance to the good quality of cake, modify technological parameter, numerous types of oil grade can bu created.
2.Scope and uncooked materials
Scope:5T/D Palm Oil Refinery Line
Uncooked material:
Acid(HOKmmg/g) :< 15.0
Impurity(%) :≤ 2.
Humidity and risky(%) :≤2.
3. Program: Finished oil comply the Chinese CZPT
four.CZPT focus on
CZPTtric consumption:< 24 kw·h/t oil
Cycle H2o usage: < 15m3/t oil
Comfortable h2o :< 180kg/t oil
Accessory use:Clay < 3%, phosphoric acid <0.2%
Refiner intake
L%=1- refining produce% has relation with high quality of impolite oil and acid price.
five.Description of the Procedure.
five.two. Description of major Approach
The crude palm oil has considerably less hydratable & non-hydratable phosphoric acid and high FFA. So the line is adopted the physical refining approach, which is not only significantly more inexpensive and productive than chemical refining, but also causes no air pollution by way of squander drinking water and exhaust air.
Degumming and Pre-bleaching Segment:
Specific Degumming Segment
Remove solubility impurity in the crude oil is degumming method. Simply because phosphoric acid is principal part of solubility impurity in the crude oil. In business, degumming also is named to get rid of phosphoric acid. Before distilling procedure for bodily refinery, take away solubility impurity is a quite crucial phase, it can lessen loss in the oil, increase oil top quality.
The Crude oil filtered is pumped out from the Buffer Tank. Passing by way of dosing technique, the oil enters into the Warmth Exchanger to be Heated up to made temperature 60ºC. Then go into the mixer vessel for mixing with the the phosphoric aced added by way of the metering Pump. The combination circulation into the acid reacting vessel for reacting for fifteen-20mins.
Then separate the gums and oil by means of one centrifuge. Oil is exchanging heat to 70 degrees and flow into the pre-bleaching procedure.
Data:
Phosphoric acid (eighty-85%) .05 – .two% of crude oil
Working time < 20mins
Steam < 100kg/t crude oil
Pre-Decolorizer Process
the oil degummed is pumped into the decolorizer, samely open the vacuum technique to rise its temperature to remove off the humidity to begin with.
The clay dosed stream into the mixing tank/clay and oil to begin with,, then inhaled into the decolorizer vessel with the vacuum issue, which mixing for 30mins or so under the one hundred ten degrees and vacuum problem, following cooling(the decolorizer vessel has the drinking water coil for cooling oil), the temperature to 70 degrees or so, which flow into the leaf filter for take away off the clay and oil go to the subsequent method.
Observe: This approach could remove out forty% purple color/carotenoids, the a lot more is taken out out from the distilling approach.
Data: P < 5ppm,Fe ion < 0.1ppm, Cu < 0.01ppm
Distilling Method
Pump the oil decolorized into the distilling vessel in the substantial vacuum, and 240 degrees -260degrees oil temperature, to distillate for 4hrs.
The FFA would be remove out with the direct steam.
The closing oil is out soon after exchanging in between scorching oil distilled and oil decolorized.
Observe: This process is not only eliminate out the FFA, but also odor and most of red shade / Very hot sensitive decolorization.
Fractionation of oils and fat Process
Dry fractionation of oils and fat is the separation of large-melting triglycerides from lower-melting triglycerides by crystallization from the melt. Apart from blending, it is the most affordable procedure in oils and fat processing. It is a pure actual physical method in comparison to other chemical modification procedures these kinds of as hydrogenation and interesterification which modify triglycerides. Dry fractionation is now applied to many kinds of fats: palm oil, anhydrous milk excess fat, tallow, fish oil, lard, cottonseed oil, sunflower seed oil, palm kernel oil, tallow butter fats, and particular fats.
The most important apps are: palm olein used extensively as frying oil, palm tremendous olein as salad oil and frying oil, the palm-mid portion as component of cocoa butter equivalent, palm kernel stearin as cocoa butter substitute, anhydrous milk unwanted fat fractions for bakery and confectionery products, spreadable butter, tallow olein for frying oil and spreads. In this method, the excess fat is melted and heated to get rid of any crystal memory. The molten unwanted fat is cooled down beneath managed agitation and cooling situations to make crystals nuclei shaped by the greater melting triglycerides. Then, nuclei will increase to form crystals of the wanted dimensions. When the crystallisation has progressed far sufficient, the slurry is separated.
The final oil could be divided into 18degrees, 24degrees, 33degrees according to melting degrees.
Transmit very hot oil CZPT
The furnace is an organic CZPT heating furnace with regular liquid oil for the medium the gas could be coal and diesel oil, waste oil. The hot temperature oil pump forcedly convey the sizzling oil recycle into the making use of system, understand to transmit the heats indirectly from the furnace to making use of technique.
The critical is that the furnace is not high strain boiler, to minimize the inspecting expense every 12 months.
Main Data:
The energy of Supporting Heat |
Working Temperature |
Working Pressure |
Valve of Pipe |
Coal/wood Intake |
Heat Efficiency |
3*10fivekcal/h |
≤340ºC |
≤1MPa |
80mm |
69.5/100kg/h |
≥70% |
Vacuum Pump System
Steam and drinking water jet vacuum pump system for distilling technique.
Product |
Max Strain |
Ability |
Water Pump |
Steam Strain |
Steam Intake |
Recycling CZPT Water Required |
QSWJ-40 |
3mmHg |
40mthree/h |
4kw |
.3MPa |
35kg/h |
two.8t/h |
Major Assignments Scope:
—–30-5000T/D cooking oil seeds pretreatment venture
—–thirty-5000T/D cooking oil seeds extraction task
—–10-500T/D crude cooking oil refining machine
—- five-200T/D crude oil mill refinery machine
—-10-2000T/D edible oil refining machine
—-1-200T/D mini cooking oil mill plant
Our Companies
CZPT & CZPT
Company Information
ZheJiang Double CZPTs CZPTry I/E CO.,LTD
A professional collection of research ,style, production and sales of Oil producing equipment,animal meals machine ,extruder device for pet and treats,and a lot of other sort of foods machine.
Our company has a big manufacturing factory with 40 years rich experiences based on one CZPT machinery started by our government machinery department, we adopts advanced production technology, sophisticated equipment and have won abundant strength after many years of development accumulation.
Our puffed machinery has won the 1999 best national evaluation,and passed the ISO 9001 CZPT CZPT Authentication in 2000.More proudly, we have achieved the CE certificate to convenient more CZPTean customers.
Customer Vist
CE&ISO Certification